"My God, man! You've struck sub-floor!"
While I'm not sure Hawkeye said those exact words to Frank Burns, the sentiment fits my work today. Bucky and I spent five hours on a clear, warm March day, working on my sub-floor.
The 3/4" T&G was supplied by Terry Garrison of Homepro(tm). Mucho appreciado. Now I'm channeling Col. Potter for some reason. Anywho.
12'x10' means four sheets of plywood to cover the floor joists, right? 3 whole sheets at 8'x4' plus 3/4ths of another sheet for the 2'x12' section. Yes, that's what it would be if the entire structure were A.) square and 2.) Level.
Which, to my dismay, I found it was decidedly not so. Neither square nor level.
Joe Gregory--he of years of framing experience--said, Yoda-like, "Square you must be; level would be nice." You wouldn't believe how far OUT of square I was. I say, 'was' because I am not now out of square (Neither is the house! See what I did there? See...it's...never mind.).
So what's a dirt-cheap builder to do? After a phone consultation with my brother Sid and with input from our neighbor Ralph, I simply squared the outer 2"x6" floor joists to the square created by the tongue and groove plywood. This was accomplished by removing the outer joists on three sides and then reattaching them to the front 12' joist and lining the reattached joists up to the edge of the plywood. The first picture shows the front 2"x6"x12' joist with said plywood nailed to the front edge of the joist. On the left in the background, one can spy the temporarily removed 2"x6"x10' side joist that was eventually reattached along the outside edge of the plywood to make it all squarsies.
And that worked. With one small issue--my house is not exactly 12'x10'; no, rather, it's 12'x10'4". The 12' front and back joists are actual 2"x's since they were from Compton's Sawmill. I hadn't taken the extra 4" into account (2" for each joist). That meant that the fourth plywood sheet was slightly too small to cover the remaining open joist area. What you see here is deceptive; I have, yes, 5/6ths of the floor attached and square. The back right corner (as the next photo shows) is actually not attached and leaves a small gap of--you guessed it--two feet, four inches wide and four feet long.
So, I must get my gleaning hands on about a 1/2 sheet of 3/4" plywood to finish the job.
All in all, a great day of problem solving and learning.
Next up: Wall Raisin' (and that doesn't mean dried grapes attached to walls, it means--well, you know).
P.S. Poor Buckmeister! Sunburned, filthy, tick-infested and tired. Bucky was, too. But he was happy having chased turkeys and rocks all day in the woods (he caught the rocks--they're more his speed). He did a dance on the part of the floor that is finished as the picture suggests.
P.P.S. Some of the intrepid readers of this blog have asked for pix of my sister's house. Here's one (left) showing the front porch waiting for stairs to be built up to it.
In a wealthy society such as we have in the US, the amount of usable building material that gets thrown away is almost criminal. Using gleaning methods, one can build a safe, sanitary, and healthy house at a fraction of the cost of a 'conventional build'. This blog shows you one such journey.
Saturday, March 27, 2010
Wednesday, March 24, 2010
Blame it on the Rain
So sorry for the pop music reference in the title, but with rain fast approaching tomorrow, I thought I'd better try to get some work done on the site. So, today, I put the screen mesh over the floor joists (first pic) and then added the vapor barrier over it all (second pic).
Notice the gravel now spread under the framing's footprint.
Thus, if all goes well as far as drying out over the weekend, I'll lay down my tongue and groove 3/4" plywood on Tuesday of next week--Lord willing (and the creeks don't rise--literally).
Again, access gained to the site via the 'road' cut from Jan's house to mine. Also sawed some tree limbs off that pathway.
Notice the gravel now spread under the framing's footprint.
Thus, if all goes well as far as drying out over the weekend, I'll lay down my tongue and groove 3/4" plywood on Tuesday of next week--Lord willing (and the creeks don't rise--literally).
Again, access gained to the site via the 'road' cut from Jan's house to mine. Also sawed some tree limbs off that pathway.
Sunday, March 21, 2010
A Shortened Work Day
After spending Friday working with my parishioner, Greg Starnes, with his crew that drains farmland, I worked some Saturday on the house.
Work accomplished, as shown in these pictures, was:
1.) Finished cross-bracing the floor joists in preparation for the 3/4" T&G plywood subflooring
2.) Put down pea gravel under the joists to keep down weeds
3.) Brought another load from the storage shed in Lebanon (see photo of nail buckets and plywood stack)
4.) The truck accessed the site for the first time by the 'road' I cut from Jan's house to my house site (i.e., not using Ralph's land to drive through)--and it worked wonderfully.
So, the next time, I'll put down (in order) the screen to keep out bugs, the vapor barrier, and then the 3/4" subfloor. After that will come the wall framing!
Until then,
cm
P.S. The building inspector, right, checks to see if the corner is square. He hiked his leg in approval, so I guess we've passed inspection.
P.P.S. You may can tell that the site is considerably greener since the last post. Also, the ticks are out in force, and both Bucky and I had to comb through our fur for the little buggers.
Friday, March 5, 2010
Progress (Babbitt-like, He Cried)!!
With the shed sorta finished, I started on the floor joists and the supports.
Again, the joists are 2x6s 10' long and the end caps are 2x6s at 12'. 2x6s act as cross supports.
What I did was (temporarily) nail down some 1/2" plywood in one corner as a work area and staging place--I'll take it up later.
After all cross supports are in place, I'll put down some gravel under the structure, then put 1/2" Styrofoam(tm) insulation and add 3/4" plywood for the subfloor.
It's coming along.
And remember--all of this--including nails, hammers, saws, wood, and insulation--has cost me nothing other than gas money!
Tuesday, March 2, 2010
A Break in the Clouds
It's now March, and these photos detail some of the work that's been done since the New Year. The Dek Block has been set and leveled for the floor joists. Mike Compton of Compton's Sawmill in Macon County gave me some great poplar floor joists--2x6 size ten feet long and then two twelve foot 2x6s for the end caps on the joist structure.
Also, the photos reveal that an ersatz shed has been put up some 30 feet behind the house site where the lawn tractor can be out from under direct rain/wetness now. I have four posts up (buried at 18") and cross pieces, but the tin roofing you see here is only sitting there for now. I have several more 'gleaned' pieces of metal roofing on site that I will cut to size and attach to the purlins. By the way, all wood seen here has been gleaned from curb alerts, dumpsters, or Craigslist.
More and soon.
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